Exploring the Impact of Internet of Things on Industrial Automation
The concept of Internet of things (IoT) refers to a network of devices that can communicate and interact with each other over the internet. It is increasingly finding its application in industrial automation, where it has transformed various industrial processes.
IoT has had a significant impact on industrial automation, helping to improve productivity, enhance safety, and reduce production cost. In this article, we will delve deeper into the impact of IoT on industrial automation.
Improved Productivity
IoT has made it possible for machines, devices, sensors, and other things to communicate with each other. This interconnectivity has resulted in the creation of smart factories, where machines work together to optimize production processes.
With IoT, it is now possible to monitor and control industrial processes in real-time, allowing for the detection of any malfunctions or changes that may affect production. IoT sensors can also send alerts to operators when a machine is about to fail, enabling scheduled maintenance or repairs before a more costly breakdown occurs.
Enhanced Safety
The interconnectivity of IoT devices also enhances safety in industrial automation. By replacing manual tasks with automated ones, workers are protected from hazards such as fires, explosions, and other dangerous situations.
IoT sensors can detect and report dangerous ambient conditions such as volatile temperature changes, vibrations, and gas leaks, ensuring the necessary precautions are implemented. Additionally, IoT sensors can track the presence and movements of workers in hazardous areas to prevent accidents.
Reduced Production Cost
IoT also has the potential to reduce production costs in industrial automation. By monitoring and controlling various processes in real-time, IoT can optimize the use of resources such as energy, materials, and labor.
For instance, IoT sensors can adjust the lighting and temperature in a factory to save energy during low production periods. IoT can also help with inventory control by keeping track of storage levels and notifying operators when they are running low on materials.
Real-Life Examples
The following case studies showcase the impact of IoT on industrial automation:
- General Electric (GE): GE implemented an IoT solution that collects data from sensors placed on machines and analyzes it to predict equipment issues before they become major problems. The solution reduced unplanned downtime by 10% and maintenance costs by 20%.
- Schindler Elevators: Schindler implemented an IoT solution to monitor the condition of its elevator systems for maintenance. The solution led to a 50% improvement in uptime and a 25% reduction in maintenance costs.
- John Deere Tractors: John Deere implemented an IoT solution that utilizes sensors to monitor the condition of its tractors’ components. The solution resulted in a 20% reduction in maintenance costs and a 10% increase in productivity.
Conclusion
IoT has revolutionized industrial automation, improving productivity, enhancing safety, and reducing production costs. By leveraging the power of real-time data, IoT has led to the creation of smart factories and transformed the way industrial processes are carried out.
As more and more businesses embrace IoT, we can expect further innovations and advancements in the field of industrial automation, paving the way for a more efficient and productive future.
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